Templates · Area
Filling line
Long automated fill runs on three fillers with setup and cleandown. Three shifts, seven days.
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Opens in your browser as a demo copy: nothing to install, nothing saved until you choose.
What is in the model
- Work arriving
- 1 jobs an hour from 00:00 to 00:00, about 24 a day, 7 days a week
- Equipment
- 3 × Filler
- Shifts
- Days 06:00–14:00, 3 people; Lates 14:00–22:00, 3 people; Nights 22:00–06:00, 2 people
| Task | Minutes | Where | Who |
|---|---|---|---|
| Stage materials | 15 | Staging | Anyone on shift |
| Setup | 25 | Filler | Anyone on shift |
| Fill run | 180 | Filler | Runs unattended |
| Cleandown | 40 | Filler | Anyone on shift |
| QA check | 10 | QA bench | Anyone on shift |
Every figure can be changed: rename anything, move it on the floor, add tasks, shifts or stations.
Things to try
- Add a person to one shift and compare output, turnaround and cost per job.
- Add a unit of equipment and see whether the extra output pays for it.
- Change the arrival rate to next year’s demand and see where work starts to queue.
- Play the week back and use the heat map to find wasted walking.
Make it yours
Open this template, change it to match your own area, and keep it when it is right.
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